Special Effects

Special Effects Request To coat clothing accessories with unique and innovative effects. Solution To meet this request, we leveraged all our knowledge and experience in the field to create a coating with high aesthetic impact and significant novelty for the industry. This was achieved by developing a specific type of immersion process that allowed us to blend multiple colors in patterns, resulting in unique and distinct items. Client benefits Thanks to this new system we developed, the client was able to produce artistically striking products with industrial scale numbers and costs. Beyond the high-quality aesthetic impact, we succeeded in creating a textured effect with overlapping colors that enhanced the uniqueness and beauty of the coating both visually and tactilely. This new coating technique allows for reproducing glass-like effects, ice effects, zebra patterns, and glitter, offering the client a wide range of color combinations.

Protecting and Coating Parts of a Large Structure

Protecting and Coating Parts of a Large Structure Request To coat various parts of a large cart without damaging or altering components and surface finishes that are sensitive to heat. Solution To address this request, we needed to avoid modifying the existing production schemes for the product, as it seemed necessary to handle the parts to be coated separately. Aiming to prevent difficulties and increased management costs, we developed a new technique that allowed us to create sleeves that could be mounted onto the piece later, avoiding direct processing on the cart itself. This was achieved by designing equipment that ensured the parts were perfectly compatible with the components to be coated. Client benefits Thanks to this new technique, the parts could be assembled onto the cart without altering the construction criteria. By avoiding the need to separate the parts for coating, we prevented an increase in production costs. Additionally, by not heating the components to be coated, we avoided potential damage to heat-sensitive parts, and most importantly, we spared the client from costly material handling, significantly reducing the cost of the finished product.

Clothes Hangers

Clothes Hangers Request Creation of metal components to be used as coat hangers. As per the client’s request, the goal was to create new, functional items with high aesthetic value. Solution To meet this request, we focused on creating innovative products with a strong emphasis on aesthetic appeal. With this clear objective, we aimed to transform purely technical items into functional designs that met our needs. A key aspect of the project was the meticulous dedication to exploring various surface treatments that would enhance the shapes and ensure high-impact effects. We employed surface treatments that were previously unknown in the industry, combined with high-quality finishes, achieving excellent results and great client satisfaction. Client benefits Thanks to our work, the client was able to introduce new products to the market that paved the way for significant projects. The freshness of the proposed ideas garnered substantial attention in the fashion industry, attracting interest from various clothing accessory manufacturers who incorporated these designs into their collections with our support.

Production of Valve Levers with Low Batches and Limited Runs

Production of Valve Levers with Low Batches and Limited Runs Request To manufacture a range of levers for ball valves, keeping in mind that the productions would be repetitive but with only a few hundred pieces per item. Solution Given the need to produce around ten different items, the main goal was to find a balance between low-cost production and not investing excessively in equipment. First, we analyzed the production forecasts for all items with the client and estimated equipment costs to evaluate the cost-effectiveness of stamping compared to alternative processes like laser cutting, which do not require molds. After careful analysis, we proposed a solution involving two molds: one for bending and one for adjustable stamping, both equipped with interchangeable punches that allowed us to produce all required dimensions. Client benefits With this solution, our client was able to produce all their items with a low investment, allowing them to recoup their investment quickly and save compared to more expensive techniques such as laser cutting or water jet cutting. The client also needed to plastify and mark the levers’ handles. By working with us, they benefited from comprehensive support, from initial design to full production of the parts. This approach resulted in significant time and cost savings and ensured a single point of contact for any needs or information regarding all aspects of the product’s processing.

Plastic Coating for Bike Station Components

Plastic Coating for Bike Station Components Request Protect bike station components with treatments that ensure high resistance to weather conditions, saline mists, and salt, while also preventing damage to the bicycle structures during use. Solution After careful analysis and direct consultation with the client, we recommended and implemented constructive modifications to some parts to enable a proper and functional treatment that best met the client’s requirements. This collaboration resulted in a product with unique characteristics in the sector, combining all the required technical features with excellent aesthetic appeal, giving the product a competitive edge. Client benefits With a single treatment, the client achieved multiple characteristics that would otherwise have required several processes. This not only led to cost savings but also improved management of production phases and optimized product development time. (Images are published with permission, and intellectual property is owned by Ecospazio, a division of Smart Mobility at Logiss Srl.)

Chains and Fashion

Chains and Fashion Request Create an innovative aesthetic coating for chains used in the fashion industry. Solution We developed a coating that, in addition to its aesthetic appeal—essential for the fashion sector—enhances and revisits a widely known product by modifying its primary flexibility characteristics. This project led to the creation of exclusive and innovative products, enabling the production of accessories that are difficult to achieve with traditional manufacturing concepts. Client benefits Novelty and originality are the key advantages gained by the client, all designed with particular attention to management costs and product industrialization.

Seat Components

Seat Components Request A processing solution was needed to eliminate noise caused by the friction of metal parts in the structure of seats and accessories for vehicles. Solution Upon taking on this request, our technical team studied the various components and sought to create a tailored coating. By using a calibrated hardness mixture and calculating the optimal thickness, we successfully met these requirements. Anticipating relatively high production volumes, special attention was also given to designing and creating custom equipment, which significantly reduced production costs, making this treatment more advantageous and preferable compared to previously used solutions. Client benefits With a single processing solution, we managed to resolve the technical issues presented by our client, bypassing several manual operations that had previously slowed down production and considerably increased production costs.

Motorcycle Accessories

Motorcycle Accessories Request A leading company in the motorcycle accessories and components sector requested that we coat some of their products with a special material to prevent them from damaging expensive parts they come into contact with during use. Solution Finding a solution to this issue was not an easy challenge, but thanks to the client’s cooperation and the capability of our technical team, we were able to develop customized solutions by modifying the structure of the components. This approach allowed us to achieve the desired objective. Optimization of existing equipment and customization of the production process were key to fully meeting the client’s requirements. Client benefits Thanks to the unique characteristics of the plastisol used, we not only met the technical requirements but also provided an excellent aesthetic finish. As a result, the end client incorporated this treatment into many products developed later, laying the foundation for a long and increasingly engaging working relationship and growth.

Components for Automotive Containers

Components for Automotive Containers Request The client requested coating and protecting parts of structures used for manufacturing containers for the storage and handling of automotive components, to prevent scratching or damaging extremely delicate and costly body parts. Solution Given the variety of items, which differed greatly in shape and material types, we had to develop a particularly effective blend that would adapt to the specific characteristics of the pieces to be coated. Our technicians invested significant resources in fine-tuning the various production cycles, tailored to each type of item. This approach fully met the end client’s needs, ensuring adequate thicknesses and complete protection against potential damage during use. Thanks to the knowledge gained in this new sector, we were later able to directly supply some components with improvements that ensured better results and lower costs. Client benefits With our solutions, the client achieved their goals while eliminating several steps that were previously required. Faster production times and cost reductions were among the main advantages obtained. Additionally, the establishment of a significant collaboration with the client facilitated technical knowledge exchange, leading to the development of new, more efficient products.

Exhibitor Accessories

Exhibitor Accessories Request A well-known display manufacturer contacted our company to develop and produce some metal accessories needed for a specific order. Given the uniqueness of the products to be developed, we were asked to pay extreme attention to the product’s aesthetics while adhering to the specified budget. Solution To meet this requirement, we dedicated significant time and effort to designing and studying the production processes for the items. Production processes, surface finishes, galvanizing, coatings, and packaging needed to be perfectly aligned and coordinated, ensuring cost optimization to stay within a very tight budget. Our technical team conducted various production tests to select the most suitable processes for this order. The next step was to agree with the client on the investment required for creating the necessary equipment, and based on that, we prepared an accurate estimate of costs, timelines, and production methods. Client benefits The careful initial design and the use of carefully selected suppliers and partners allowed us to create high-end products at competitive prices, fully meeting the end client’s expectations. Additionally, the client found a single supplier to handle what was previously managed in multiple stages, significantly optimizing costs and project management.